Foam Fabrication

Protecting climbers with custom contoured foam mats

PROTECTING WALL CLIMBERS FROM FALLS

Norseman was approached by a general contractor specializing in climbing wall gyms to help them overcome a few challenges.

CHALLENGES:

  • Protect climbers from falls

  • Custom fit mats to match wall contours

  • Mats have to be removable to free up floor space when not in use

Client
Climbing Gym Wall Contractor
Benefit
Produced custom contoured mats to protect from falls

SOLUTION

Norseman created a set of 2-layer, custom-cut mats that contour to the shapes of the climbing walls. The multi-foam design was comprised of a soft upper layer for comfort and a dense bottom layer for shock absorption.

BENEFITS

  • Custom cut mats protect with no gap between wall and mat.

  • Dual-density foam design allows for both comfort and protection.

  • Panel-style perimeter mats provide extra coverage and are easily removable.

PRODUCTS USED

  • 18 oz. V650 FR Royal Blue Vinyl;

  • 2" M45 open-cell urethane foam;

  • 2" VA35 closed-cell foam.

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